METHOD STATEMENT FOR LV SWITCHGEAR AND MOTOR CONTROL CENTER INSTALLATION

Method Statement Title: Testing and Commissioning of LV Switch boards / Panels.

Method Statement Title: Testing and Commissioning of LV Switch boards / Panels.

1.0       Scope

1.1       This method statement details the Testing and Commissioning of LV Switch boards / Panels  according to the specification section 16402.

            Note :  A separate method statement is submitted for installation of L.V. Switch

                        boards / Panels. ( Ref. ETA /MS/E-009 )

2.0       Material

  • All the materials shall be as per approved material submittals.
  • Size and number of LV Switch boards / Panels shall be as per approved shop drawing and  load schedule.
  • Identifications and labels.

3.0       Applicable Location

  • L.V. rooms for E1,E2,E3 & W1,W2,W3 Towers Located in Podium areas.

4.0       Instruments.

4.1       Insulation Resistance tester ( Megger ) with Variable Voltage selections.

  • Phase Sequence meter.

4.3       Multimeter.

Note : The caliberation certificates of testing instruments shall be verified prior to usage and copies shall be included in the test reports.

  • Inspection Procedure :
  • Visual, Mechanical and Operational checks as per the format enclosed.
  • Test Procedure :
  • Insulation Resistance Test  using 500V Megger:
  • Check the tightness of connections.
    • Clean all the supporting insulators.
    • Isolate the cables on incoming and outgoing side.
    • Apply a megger voltage of 500Volts DC between Phase ‘R’ to earth for 1 min with Phase ‘Y’,’B’ & ‘N’ shorted and earthed and record the values.
    • Similarly continue the test and record the values for the other phases.
  • Operational Checks:
  • Connect the required control supply as per the schematic.
    • Check the operation of the switchgear i.e. closing / tripping of switchgear from local and control points.
    • Check the operation of protective relays.
    • Check the operation of interlocks, alarms and indications circuits as per the approved schematic
  • Safety :
  • Only experienced and skilled personnel shall be engaged for testing.
  • Safety guards shall be in place and secured prior to start-up.
  • Warning signs and tapes shall be placed during start-up and commissioning as required.
  • All safety procedures shall be followed in accordance with the project health and safety plan.
  • Safety officer shall check and ensure all safety precautions as followed.
  • Records:
  • Site Test Reports.
  • Caliberation certificates of testing instruments.

9.0       Reference :

  • Specification Section 16402.
  • Approved Drawings.

10.0     Enclosures : Test Report for LV Switch board.

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