METHOD STATEMENT FOR DIESEL GENERATOR INSTALLATION

METHOD STATEMENT FOR Diesel  Generator  installation

• TABLE OF CONTENTS

1. SCOPE

2. definitions

3. HEALTH  AND  SAFETY

4. OPERATION

5. installation  and  fixation

6. RESPONSIBILITIES

7. MANPOWER  REQUIRED

8. MATERIALS  REQUIREMENTS

9. EQUIPMENTs  REQUIREMENTs

10. WASTE MANAGEMENT

11. SPECIAL CONTROL MEASURES.

12. SUPPORTING  DOCUMENTATION

13. DISTRIBUTION

1.SCOPE

• This procedure to clear the method of the supply, installations of Diesel Generator for the project.
• This document details Diesel Generator Installation:
• Preparation of work.
• Delivery and inspection upon arrival of material at site.
• Installation of the system.

2. definitions

           PQP             : Project Quality Plan

PSP              : Project Safety Plan

QCP             : Quality Control Procedure

HSE             : Health, Safety and Environment

MS               : Method Statement

ITP               : Inspection Test Plan

QA/QC         : Quality Assurance / Quality Control Engineer.

WIR              : Inspection and Test Request

MIR              : Material Verification Record.

3. HEALTH  AND  SAFETY

• Strictly followed as per the manufacturer’s Health and Safety recommendations for handling and use of the materials.
• Ensure all involved personnel shall be aware of the same.
• Specific safety measures have to follow as applicable, and all the safety measures are covered separately in the project safety plan.

4. OPERATION

• Material: 
• Material used will be as approved by the Engineer.
• The sizes and routes routing will be as per the approved Shop Drawings.
• Storage and Protection: 
• Deliver components parts to site, completely identified in accordance with shop and certified CAD Drawings prepared for this work.
• Store in accordance with the manufacturer’s instructions, above ground, properly protected from the weather and construction activities.

5. INSTALLATION  and  fixation

• Off-Loading:
• Use Mobile Crane to off-load the Generator Sets. Capacity of crane shall be capable to carry the weight of the generator set. All safety precaution shall be adhered during off loading.
• Ensure the safety of equipments and workers.
• Off load the Generator sets on the designated off loading area. Make sure that the Generator Set will seat on pipe rollers or wooden flanks.
• If the Generator Room is not ready for generator set installation, proper protection of Generator set shall be provided and cover it

• Pre-Installation:
• All materials and documentation relevant to this particular section of works shall be checked prior to the installation.
•  Make sure that the plinth is completed and painted and ready for final installation of equipment.
• Make sure that the generator room is clear and free of debris and foreign materials.
• Ensure that the access for generator set installation is free from obstructions.
• Make sure that supporting flanks, pipe rollers, chain blocks, hydraulic jacks and other tools required for installation are in place.

• Installation:
• Lift the Generator using mobile crane or portable hydraulic crocodile jack. Place pipe rollers under the generator skid. Make sure that the pipe rollers are properly set.
• Once the generator set will sit on the pipe rollers, push in / pull in the generator set inside the room. If required, use chain block to pull the generator set. Make sure that the chain block is properly anchored and properly set to the direction of generator position.
• Where in a generator set crosses a trench or unequal elevation, use steel channels or I- beams to support the pipe rollers. Make sure that the steel channels or I-beams are properly supported to carry the weight of the Generator set.
• Set the Generator set in proper location. Lift the Generator set using portable crocodile hydraulic jack and let it sit on elevated flanks or I-beams.
• Fix the spring vibration isolator. Ensure that it is fixed and aligned properly.
• Lift the Generator set and install the spring vibration isolator. Bolt and tight properly the Generator base on to the spring vibration isolators.
• Associated work related to the Generator set such as generator exhaust system, fuel system, acoustic lining etc, will commence.
• After completing all associated works related to the Generator set, raise a Request for Inspection for Generator Installation.

• Commissioning:
• Test the Generator in accordance to specification and manufacturer recommendation.
• All testing will be carried out in the presence of Consultant.
• Test shall be carried out by the manufacturer’s testing engineers.
• All test sheet shall be certified by the manufacturer representative.

• Technical Assistance:
• The installation supervising technician for the system trade shall instruct the CONSULTANT Engineer, and Construction Site Manager on the programming and correct operation of the system after the installation is completed.
• This instruction shall be scheduled at the convenience of the staff.
• All such instruction shall be properly recorded.
• WIR will be issued for Consultant approval upon making sure that the installation of the system equipment’s done as per approved shopdrawings and specs and manufacturer recommendations.

6. RESPONSIBILITIES

Ø  PROJECT MANAGER

1. To ensure that all the preparation and application works are carried out according to the Contract Specification and with the approved drawings.
   1. To ensure that the progressing of works is carried out according to the planned program and as per the approved method of statement.
   1. To ensure that all the equipment and material required executing the work are available according to the planned construction program.
   1. To co-ordinate with the Main contractor, MEP coordinator, Safety Officer for a safe and proper execution of the works.

Ø  SITE ENGINEER

1. To ensure that the works are carried out according to the Contract Specification, approved method statement and the shop drawings.
   1. To provide all necessary information and distribute responsibilities to his construction.
   1. To monitor the progress of work in relation with the work program and to report to the Project Manager.
   1. To co-ordinate with the safety officer and to ensure that the works are carried out in safe practicing method.

Ø  FOREMAN

1. The foreman will carry out his duties by maintaining continuous coordination with the site engineer on daily basis, and ensure proper distribution of the work force on the required and planned locations.
   1. To ensure that his assistant foreman/ charge hand are aware of the job requirements and they have enough information to carry out their duties properly.
   1. To ensure that the daily work is progressing as planned and advice the site engineer of any requirement for additional resources.
   1. To ensure in consultation with the site engineer that the manpower involved in the works are moving as agreed and planned for the work.
   1. To control disposal of waste materials according to the instructions received from the site engineer.
   1. To ensure full coordination with the safety officer to maintain safe working and proper house keeping of the site, following the proved safety measures and further ensure that all his working team are aware of the same to prevent accident and losses.
   1. To inform the site engineer regarding areas ready for inspection.
   1. Foreman and the storekeeper are responsible for the distribution and control of materials.

Ø  SAFETY ENGINEER

1. Ensure the implementation of all the safety measures in accordance with the HSE plan and everybody aware of it for it’s proper implementation.
   1. Ensure all the implemented safety measures are adequate to maintain safe working on the site.
   1. Inspect all the site activities and train the person to prevent accidents and it’s proper implementation.
   1. Ensure that the site is maintained clean and tidy.

Ø  TECHNICIAN FROM SUPPILER

1. The carrying-out of work and the proper distribution of all the available resources in coordination with the sub-contractor Site Engineer on a daily basis.
2. Daily reports of the works are achieved and coordinated for the future planning with the Site Engineer.
3. Complying with the sub-contractor basic design practices, particularly those related to safety and engineering
4. Meeting with any type of unforeseen incident or requirement and reporting the same to the Site Engineer immediately.

Ø  STORE KEEPER

1. Responsible for overall Store operations in making sure to store the material delivery to the site and keep it in suitable area that will keep the material in safe from rusty and damage.
2. One who will acknowledge the receiving of materials at site in coordination with QA/QC and concerned Engineer.

7. MANPOWER  REQUIRED

• Charge hand and Experienced Technicians

8. MATERIALS  REQUIREMENTS

• Diesel Generator Components and Accessories

9. EQUIPMENTs  REQUIREMENTs

• The Equipment that will be engaged for Diesel Generator Installation will be as follows:
• Hand Tools

2. Power Tools (if required)
3. Diagonal-Cutting Pliers
4. Wire Stripper/Cutter with Spring
5. Side-Cutting Pliers
6. Shank Screwdriver/Flat screw driver
7. Compression lug crimp tool
8. Necessary conduit for System Cabling
9. Knock out set (for conduit)
10. P.P.E. – Personal Protective Equipment (safety helmet, Boots, gloves & safety vest )

10. WASTE MANAGEMENT

• The Rubbish which would be created from our scope of works will be disposed to the designated dumping ground.

11. SPECIAL CONTROL MEASURES

• The following general control measures against Safety, Environment and Quality shall be required for our scope of work and special control measures are not applicable for us :
• Proper PPE must be worn at all time
• Permit to work at height > 2m where applicable
• Lifting operation permit (using crane) where applicable.
• Confined space permit where applicable.
• Approved work method statement and risk assessment will be made available to site.
• All workers doing the work shall be briefed on this method statement and risk assessment.

12. SUPPORTING  DOCUMENTATION

• This method Statement should be read in conjunction with the below referenced documentations:

• ITP for Anti – termite Treatment.
• Insulation Resistance and continuity Test Report.

13. DISTRIBUTION

• Copy of this method statement shall be issued to the following for information / action / comments:

1. Project Manager
2. Site Engineer
3. Foremen
4. Safety Engineer
5. Technician From Supplier
6. Store Keeper