CONTENTS
1.0 PURPOSE
2.0 SCOPE
3.0 REFERENCES
4.0 DEFINITIONS
5.0 RESPONSIBILITIES
6.0 EQUIPMENT
7.0 PROCEDURE
8.0 ATTACHMENTS
1.0 PURPOSE
The purpose of generating this method statement is to define the procedure step by step to implement the correct practices for Installation of Sump Pump through the guidelines contained herein so as to ensure that the job execution complies with the requirements of contract specification and serves the intended function to satisfactory level.in all applicable areas for the project.
2.0 SCOPE
This method statement covers all processes related to Installation of Sump pump.
This procedure is to be read in conjunction with the relevant ITP, outlining the responsibility and the quality verification to be performed by various parties.
3.0 REFERENCES
- Latest Approved shop drawings for the required and applicable areas for plumbing system.
- Specifications
- Project Quality Plan
- Material Submittals
4.0 DEFINITIONS:
PQP : Project Quality Plan
PSP : Project Safety Plan
QCP : Quality Control Procedure
HSE : Health, Safety and Environment
MS : Method Statement
ITP : Inspection Test Plan
QA/QC : Quality Assurance / Quality Control Engineer.
WIR : Inspection and Test Request
MIR : Material Inspection Report
5.0 RESPONSIBILITIES:
5.1 Project Manager
5.2 Construction Manager
5.3 Site Engineer
5.4 QA/QC Engineer (MEP):
5.5 Site Foreman
5.6 Safety Officer
5.7 Store Keeper (SK)
6.0 EQUIPMENT:
7.0 PROCEDURE
7.1 Safety
· Ensure only trained persons shall operate the power tools.
· Ensure all concerned personnel shall use PPE (Personal Protective Equipment) and all other items as required.
· Ensure adequate lighting is provided in the working area at night time.
· Ensure service area/work area openings are provided with barricade, tape, and safety nets.
7.2 Work Sequence And Methodology
· Check all material delivered to site is inspected properly by QA/QC Engineer and check if it is stored properly as per manufacturer’s recommendations.
· MIR shall be raised for the inspection of the delivered sump pumps on site Consultant approval.
· Work shall be carried out by the site staff under strict supervision and guidance of the concerned Supervisors / Foremen / Engineers.
· The QA/QC Engineer shall check the Installations as per Check list items.
· WIR shall be prepared by QA/QC Engineer and will be submitted to Consultant for their inspection and approval.
· QA/QC Engineer shall coordinate with other Contractors and arrange inspection for installation to the Consultant Engineer.
· QA/QC Engineer is responsible for all installation activities for getting the work inspected / approved by Consultant Engineer.
7.3 Handling and Storage
· On receipt of sump pumps at site, necessary precautions shall be taken for unloading, shifting, and storage as follows:
· Any Sump pumps & accesories deliver at site shall be carefully off-loaded by deploying necessary manpower in such a way that no damage shall caused to it.
· All pumps & accesories shall be inspected, handled and stored properly upon receipt at site and after consultant approval for the material.
· Pumps and accessories shall be stored in a place free of water, dust and adequately covered to avoid any kind of damages.
· Pump shall be transported to work place using adequate manpower.
· Any discrepancies, damage, and etc. found to the materials will be notified and reported to QA/QC Engineer and Project Engineer for further action.
· Materials found not suitable for site use should be removed from site immediately.
· All materials to be used shall be as per consultant MAR procedure and approval.
7.4 Installation of the sump pump
· Obtain clearance from the civil work prior installation of sump pump.
· Make sure that Sump pump material inspection is done.
· Sump pit depth should be checked and as per approved shop drawings & builder work drawings.
· Mark the pump location matching with proper guide rail location as per approved shop drawings and builder work drawings.
· Install the pump as per specification and approved shop drawings.
· Confirming to the matching line of flange install the guide rail and supporting chain.
· Ensure all support as per manufacturer recommendation and approved shop drawings.
· All Piping to be done in accordance to approved drawings and pump out let size.
· Gate valve and PRV to be install properly.
· All valves and major fittings to be supported properly.
- Install relevant float switches.
- Install the Control panel for the sump pump as per approved shop drawings and manufacturer recommendation.
- As per manufacturer’s recommendation, pumps shall be lifted with the cabtyre cable lifted slightly. Secure it to the hook. A hook must be prepared in advance by placing it on the frame of a manhole. Refer to attached Manufacturer’s recommendation.
· Raise inspection for Consultant approval after completion of the work.
7.5 Connections
