A method statement for free-flow concrete is a detailed plan that outlines the procedures and steps involved in the installation of free-flow concrete. The following is a general outline of the procedure for installing free-flow concrete:
- Surface Preparation: The first step in the installation of free-flow concrete is to prepare the surface. This may involve removing any existing flooring, cleaning the surface to remove dirt and debris, and repairing any cracks or other surface imperfections.
- Formwork: The formwork should be erected to contain the free-flow concrete. The formwork should be checked to ensure that it is level and plumb.
- Mix Design: The mix design for the free-flow concrete should be determined based on the specific requirements of the project. The mix design should be optimized to achieve the desired strength, workability, and flowability characteristics.
- Batching and Mixing: The free-flow concrete should be batching and mixed according to the mix design. The concrete should be mixed thoroughly to ensure that it is homogeneous.
- Placement: The free-flow concrete should be placed into the formwork using a pump or a conveyor system. The concrete should be placed in a manner that ensures that it flows freely into all parts of the formwork.
- Compaction: No compaction is required for free-flow concrete as it is designed to flow and compact on its own.
- Finishing: Once the free-flow concrete has been placed, it should be finished using a trowel or other finishing tool to create a smooth surface. Any surface imperfections should be corrected at this stage.
- Curing: The free-flow concrete should be allowed to cure for the recommended time period, which is typically 7 to 14 days. During this time, the surface should be kept moist to help the concrete harden properly.
- Sealing: After the free-flow concrete has cured, it should be sealed to protect it from moisture and other environmental factors. A suitable sealer should be applied in accordance with the manufacturer’s instructions.
It is important to follow the manufacturer’s instructions carefully when installing free-flow concrete to ensure that the finished product meets the desired performance specifications. The method statement should also be reviewed by a qualified professional to ensure that it complies with any relevant codes and standards.
